SD 2400 Gas Cap Breaking Off Easily

djcc2012 · March 2015

cjjjdeck asked if the gas cap could be glued, etc. It is a "clicky" type cap, like on a car, so that you do not over tighten. Gluing would remove that feature, but it might not matter.

However, that would probably not resolve the issue of the cap getting smashed. The real problem is not the cap, tho it certainly adds to the overall issue. The real problem is that the filler tube where the cap attaches sticks out from the side of the boat by an inch at the base. This leaves the cap very exposed to even a glancing side hit.

Attached is a picture of the filler tube with the plastic cap, minus the chrome top.

cjjjdeck · March 2015

Thanks for the response djcc2012! I was afraid that they went to a ratcheting "car-like" design, but I was hoping maybe the exterior cosmetic cap section might match up to a base that adhesive could be used that wouldn't impede the ratcheting action, oh well.

With the exception of mooring the boat on the port side (I know, I don't like doing that either, I like keeping the dock on my helm side too), I'm out of ideas for a temporary fix. I will keep this subject alive at the factory and maybe another vendor will come up with a better design eventually.

djcc2012 · March 2015

Yes, we could moor on port, but filling up gas tank still has to be on starboard.

As I noted, cap is not the only problem. The factory needs to figure out how to get the fill tube recessed so that a cap can fit and still be flush with the side. Those of us who paid our money for a great boat need help now.

Thanks!

jonkorin · July 2016

What is the Perko Model Number for replacement gas cap for the newer EPA compliant 1 1/2 in. caps? I have a 2014 SD2000. I have the same complaint about the protruding cap. Hurricane should at least make it easier to find/order replacement parts.

TREIFEL · January 2019

I have a 2016 SD2400. The chrome cover on the gas cap fell off so I purchased a new Perko 0540DPG99A from Wholesale Marine. The web site said the cap was to be used for vented and non-vented fuel systems. After receipt the package says DO NOT use on boat with EPA Compliant fuel systems. Does anyone know if a vented cap will damage the boat?